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Reverse Mixer Plant Controller

Name: Reverse Mixer Plant Controller
Brand: SAMYAK INSTRUMENTATION PVT LTD
Price: 18000.0 INR
Availability: InStock

Price 18000.0 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Reverse Mixer Plant Controller Specification

Installation Type
Panel Mount

Frequency
50 Hz

Protection Level
Other

Switch Type
Push Button & Rotary Switch

Pole Type
Single

Current
2A Max

Output
Relay & Digital Signal

Display
7-Segment LED

Usage & Applications
Ready Mix Concrete Batching plants, Drum Mix Controller

Phase
Single Phase

Sensor Type
Proximity & Weight Sensor compatible

Mounting Type
Flush Mount

Measuring Range
Up to 999 counts

IP Rating
IP20

Connectivity Type
Wired

Features
Batch counting, totalizer, timer, manual/auto mode, alarm indicator

Product Type
Reverse Mixer Plant Controller

Operating Temperature
-10°C to +55°C

Working Temperature
0°C to 50°C

Input
Digital & Analog

Diameter
Standard panel size

Application
Automatic Control of Reverse Drum Mixer Plants

Supply Voltage
230V AC

Accuracy
±1%

Dimension (L*W*H)
200mm x 150mm x 75mm

Weight
1.8 kg

Power Consumption
Less than 15W

Memory Backup
Non-volatile EEPROM

Timer Function
Integrated Cycle Timer

Display Color
Red

Enclosure Material
ABS Plastic

Start / Stop Control
Front Panel Switches

Cycle Presets
Up to 20 Programs

Status Indication
LED Indication

Software Reset
Yes

Control Mode
Manual / Auto

About Reverse Mixer Plant Controller

It has 64 KB EEPROM for data & parameter storage
Operating Supply: 110-230VAC
Keyboard: Six keys membrane like Keypad
Display: 4 digit LED
Input: Load cell Sensor (Single channel)
Excitation Voltage: 10VDC
Field Programmable parameters:
Set points for component
Control Outputs: Total 1 relay outputs:
1 relay to control Feeding of components
Calibration: Span calibration through software using keypad
Mechanical Data: Mounting: Panel mounting
Cutout size: 138 mm x 138 mm
Outer dimension: 144mm(W) x144mm (H) x125mm (Depth)
Enclosure: Metallic, Powder coated, General Purpose

Seamless Operation & Modes

The Reverse Mixer Plant Controller supports both manual and automatic control modes, adaptable for varied batching requirements. Front panel switches allow intuitive start/stop functions, and a user-friendly interface ensures smooth operation even for first-time users. This dual-mode adaptability streamlines workflow and enhances operational flexibility for diverse industrial setups.

Integrated Timing and Presets

Built-in cycle timers and the ability to save up to 20 program presets make batch processing simple and repeatable. Non-volatile EEPROM memory preserves all settings during power loss, so every preset and modification remains intact, guaranteeing consistent batch quality across every production cycle.

Safety & Indication Features

Audible and visual alarm indicators, coupled with LED status displays, provide instant notifications on operation and alerts. The units design includes an IP20-rated ABS plastic enclosure, giving protection in dusty or challenging indoor environments, while the flush panel-mounted installation makes it easy to integrate into new or existing control systems.

FAQs of Reverse Mixer Plant Controller:

Q: How does the controller switch between manual and automatic operation modes?

A: You can toggle between manual and automatic modes using the front panels push button and rotary switches. This allows operators to quickly adjust the control mode as needed for batch mixing requirements, providing both hands-on control and pre-set automation.

Q: What safety features does the controller offer during operation?

A: The controller is equipped with visual LED status indicators and an audible buzzer alarm to alert users of operational errors or completed cycles. The ABS plastic enclosure, with its IP20 rating, also helps protect internal components from dust and light impacts.

Q: When should I use the integrated cycle timer feature?

A: The cycle timer should be used whenever precise, repeatable batch mixing is required. It automates the timing of mixer operations, ensuring each batch is processed for the exact programmed duration, leading to consistent results.

Q: Where can this mixer controller be installed?

A: Designed for flush panel mounting, the controller fits standard control panels in batching plants, reverse drum mixers, or similar industrial environments. Its operating temperature range makes it suitable for most indoor industrial settings.

Q: What is the process for setting and storing cycle programs?

A: You can configure up to 20 unique batch cycle programs using the front panel interface. Once set, these programs are stored in the non-volatile EEPROM memory, so they are retained even if the power supply is interrupted.

Q: How does this controller benefit ready-mix concrete plant operators?

A: By streamlining batch counting, totalizing, and timing, the controller increases operational efficiency and accuracy. The memory backup and multi-program presets further reduce setup time between batches, enhancing productivity and reducing downtime.

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