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Batch Controller

We are offering the various kinds of Batch Controller for use in the various commercial and industrial applications. The controller calculates the number of items or the volume of things that are being processed at any given time. If these are solid objects, they work in the form of counters to calculate individual things, but when it comes to gas or liquid, these batches need to be counted by other means. The batch control products include analog and pulse input controllers for single stage applications and multi-stage batching. The offered Batch Controller is very efficient and made for performing various amount of work.

Water Dispenser SMIT-1272

Price: 5000.0 INR /Unit

  • Application Process Parameter Indication
  • Connectivity Type MODBUS RS232/RS485
  • Delivery Time 4 Week
  • Dimension (L*W*H) 66 mm x 66 mm Millimeter (mm)
  • Display LED
  • Display Type LED
  • Input Pulse Input from Proximity/Water meter / Analog input
  • Main Domestic Market All India
  • Main Export Market(s) North America, South America, Eastern Europe, Western Europe, Africa, Middle East, Asia, Australia, Central America
  • Minimum Order Quantity 1
  • Output MODBUS RS232/RS485
  • Price 5000.0 INR
  • Product Type Digital Indicator
  • Unit of Measure Piece/Pieces
  • Unit of Price Unit
  • Usage & Applications Usage: Industrial Process Monitoring. Application: Display and indication of process parameters such as temperature, pressure, or flow.
  • Warranty 1 year
  • Weight 500 Grams (g)

Input: Pulse Input from Proximity / Water meter / Analog input (0-10 VDc / 4-20 mA)

Power Supply: 110-230 VAC / 24 VDC

Display: Dual 4-Digit, 0.34 7-Sgement Red LED

Key board: Four keys membrane like

Interface: MODBUS RS232/RS485

Parameter Setting: Through keypad

Enclosure: DIN standard Panel Mounting, Plastic, General Purpose 


Dimension: 

- Outer: 72 mm (W) x 72 mm (H) x (D) 110 mm 

- Cut-out: 66 mm x 66 mm

Remote Monitoring System

Price: 13500.0 INR /Unit

  • Connectivity Type RS-232, RS-485 / RS422
  • Delivery Time 4 Week
  • Main Domestic Market All India
  • Main Export Market(s) Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
  • Minimum Order Quantity 1
  • Price 13500.0 INR
  • Unit of Measure Piece/Pieces
  • Unit of Price Unit/Units
  • Warranty 1 year

User Friendly Interface

Secure database

Authorized user can Login in Portal from anywhere in the Globe

Create Multiple users with different Roles and Rights

Create multiple sites, Machines

Associates Machines with Sites.

Generate reports

Export reports in Excel

Customize reports

Email and SMS notifications


Applications

Batching Plants 

Reverse Mixture Plants 

Plant monitoring

Level Monitoring system 

Weighing Applications 

Flow Industries

Process Industries

Batch Controller SMIT 1523

Price: 55000.0 INR /Piece

  • Application Used for automatic batching, dosing, and filling in industries like chemical, food, and concrete plants.
  • Cable Type Shielded signal and power cables (for sensor and control connections).
  • Connectivity Type Serial RS-232/RS-485 for Printer/Computer. USB port for PEN Drive (Mass data storage). GSM Modem to connect with Cloud/Server.
  • Delivery Time 5 Week
  • Diameter 244 (W) x 160 (H) x 100 (D) Millimeter (mm)
  • Dimension (L*W*H) 244 (W) x 160 (H) x 100 (D) Millimeter (mm)
  • Display 7-Segment RED LED Display
  • Display Type 7-Segment RED LED Display
  • Features Digital batch control with preset, display, and relay output.
  • Input : Up to 24 digital inputs to read status & remote commands: Auto/Manual/Semi Auto Switch, Bucket Top/Bottom, Start, Stop Commands
  • Installation Type Panel mounting
  • Main Domestic Market All India
  • Main Export Market(s) Asia, Australia, South America, Middle East, Africa, Central America, North America, Eastern Europe, Western Europe
  • Material Plastic / polycarbonate enclosure
  • Minimum Order Quantity 1
  • Mounting Type Panel
  • Operating Temperature 0 C to 50 C Celsius (oC)
  • Output Relay or pulse output for controlling valves or pumps.
  • Price 55000.0 INR
  • Product Type Serial RS-232/RS-485 for Printer/Computer. USB port for PEN Drive (Mass data storage). GSM Modem to connect with Cloud/Server.
  • Sensor Type Flow or weight sensor (for batch or dosing control).
  • Unit of Measure Piece/Pieces
  • Unit of Price Piece/Pieces
  • Usage & Applications Used for automatic batching, dosing, and filling in industries like chemical, food, and concrete plants.
  • Warranty 1 year
  • Weight Less than 1 kg Kilograms (kg)
  • Working Temperature 0 C to 50 C Celsius (oC)

Onboard RTC

Operating Supply: 24VDC

Display:

- 128 x 64 Graphics LCD display with backlit

- 40 discrete LEDs for Process status indication

- 7-Segment RED LED Display, organized in 4-groups of 4-digits each to display weight of individual component (Aggregate/ Sand/ Water/ Cement)

Keyboard: 20 keys membrane Keypad

Load cell Inputs: Four channels

Excitation voltage: 5VDC

Pulse Inputs: For water feeding thro water meter

Field Programmable parameters: Set points/Offset of all component, Filter, Various timings for batching sequence


Control Outputs: Up to 24 relay outputs

- Control of Component Feeding Gate

- Discharge, Alarm, Mixer Gate On/Off

- Status: Batch Over, Batch Ready


Digital Inputs: Up to 24 digital inputs to read status & remote commands: Auto/Manual/Semi Auto Switch, Bucket Top/Bottom, Start, Stop Commands

Calibration: Offset & Span calibration through software using keypad

Reports: Batch wise online print, offline print, summary print, recipe print etc...


Interfaces Options:

- Serial RS-232/RS-485 for Printer/Computer

- USB port for PEN Drive (Mass data storage)

- GSM Modem to connect with Cloud/Server


Mechanical:

- Panel Mount SS Enclosure

Dimensions:

- Outer: 244 (W) x 160 (H) x 100 (D)

- Cutout: 208 (W) x 116 (H)

Cloud based Data Logger

Cloud based data logger provides you Online web based portal to view/Monitor field based controllers..Remote monitoring of Plants

Connectivity thro GSM modem of the field devices

Salient Features

User Friendly Interface

Secure database

Authorised user can Login in Portal from anywhere in the Globe

Create Multiple users with different Roles and Rights

Create multiple sites, Machines

Associates Machines with Sites.

Generate reports

Export reports in Excel

Customize reports

Email and SMS notifications

Applications

Batching Plants

Reverse Mixture Plants

Level Monitoring system

Weighing Applications

Flow Industries

Process Industries

Plant monitoring

Batch Controller Unit For Mobile Application

Price: 60000.0 INR /Piece

  • Delivery Time 4 Week
  • Diameter Cutout: 208 (W) x 116 (H) Millimeter (mm)
  • Dimension (L*W*H) 244 (W) x 160 (H) x 100 (D) Millimeter (mm)
  • Display LED
  • Display Type LED
  • Input Load cell Inputs: Four channels
  • Installation Type Panel Mount SS Enclosure
  • Main Domestic Market All India
  • Main Export Market(s) Asia, Australia, Western Europe, Middle East, Africa, Central America, North America, South America, Eastern Europe
  • Minimum Order Quantity 1
  • Mounting Type Panel Mount SS Enclosure
  • Price 60000.0 INR
  • Product Type Microcontroller based
  • Unit of Measure Piece/Pieces
  • Unit of Price Piece/Pieces
  • Warranty 1 year
  • Weight Less than 1 kg Kilograms (kg)

Batch Controller Unit For Mobile Application is featured forits micro controller based unit and programmable parameters. This applicationis ideally useful for mobile batch mixing purpose. It is used to managed the multiplenumber of components with the support of single loading cell. Batch ControllerUnit For Mobile Application is inserted with parameter as well as large datastorage capacity. It can easily set the alarm and timing system without anyproblem.

Small volume, unique design, easy operation

Accepts input from 4-wire load cells

Digital Inputs: up to 4

Digital calibration with or without weights

Outputs:

- Control Output: up to 6 relays / Transistor

- Batch Over /Ready signal

- High precision 12/16-bit analog output

- RS232/RS485 Interface for Printing or Computer software

Fast, Moderate and Slow feeding

Digital filtering by adjusting:

- Step width, Moving Average

Password for calibration, operation parameters

Automatic zeroing when power up

Zero tracking

Configurable timings for all operations


Specifications:

Operating voltage: 24 VDC or 115-230 VAC

Display: 7-Segment LED or Alphanumeric LCD

Enclosure: Panel mount, General Purpose


The controller can be used in Master and Slave arrangement to improve speed Drum filling or Bagging.

Controller can be programmed to select predefined recipe by Digital inputs. One can wire selector switch on digital inputs.



Advanced Panel Mount Batch Controller

This batch controller unit features a durable stainless steel panel mount enclosure, making it suitable for rigorous industrial environments. Its compact dimensions and light weight facilitate ease of installation, while the four-channel load cell inputs offer versatility for various batch measurement processes. The LED display ensures clear, real-time data visibility for operators, supporting efficient workflow.


User-Friendly Operation and Maintenance

The batch controller is designed for straightforward operation. Its LED display presents data clearly and the panel mount format streamlines both installation and access during maintenance. With full local manufacturer and supplier support in India, ongoing assistance is readily available, and a 1-year warranty adds peace of mind.

FAQs of Batch Controller Unit For Mobile Application:


Q: How do I install the Batch Controller Unit within a mobile application setup?

A: Installation is straightforwardmount the controller in a panel using the recommended 208 x 116 mm cutout. The stainless steel enclosure secures the device and protects it in mobile or industrial environments.

Q: What are the primary benefits of using this batch controller for mobile batching operations?

A: This batch controller provides accurate batch measurement via four load cell inputs, a clear LED display for immediate feedback, robust SS enclosure for durability, and is optimized for compact spaces, making it ideal for mobile applications.

Q: When should I consider using a four-channel load cell batch controller?

A: Such controllers are ideal when you require simultaneous measurement and data display from up to four different sources or scales within your batching process, enhancing precision and operational efficiency.

Q: Where can the Batch Controller Unit be effectively utilized?

A: Thanks to its panel mount SS enclosure and portable dimensions, it is suitable for industrial batching lines, mobile mixing stations, and export-oriented processing units, particularly where space and durability are key considerations.

Q: What is the typical process for setting up and configuring the controller?

A: After mounting the unit, connect the load cells to the four input channels, supply power, and use the LED interface to calibrate and configure the device according to your batching requirements.

Q: How does the LED display enhance usability for batch control?

A: The LED display allows operators to view weight data and batch status clearly and instantly, making real-time monitoring and adjustments convenient and reducing chances of error during operation.

Bag Filling Controller WI 2009

Price: 10500.0 INR /Unit

  • Accuracy 0.01% of FS
  • Application Industrial Bag Filling & Weighing Automation
  • Connectivity Type Potential-free Digital Output
  • Current Approx. 0.5A
  • Dimension (L*W*H) 165 x 150 x 70 mm
  • Display 6-Digit Bright Red LED Display
  • Features Tare Facility, Auto Calibration, Batch Counting, High Speed, Easy Operation
  • Frequency 50 Hz
  • IP Rating IP20
  • Input Load Cell, Start & Stop Switch
  • Installation Type Panel Mounted
  • Main Domestic Market All India
  • Main Export Market(s) Western Europe, Australia, North America, Eastern Europe, Middle East, Africa, Central America, South America, Asia
  • Measuring Range Up to 99,999 kg
  • Minimum Order Quantity 1
  • Mounting Type Panel Mounting
  • Operating Temperature 0C to 50C
  • Output Relay (NO/NC), 220 V AC, 5A
  • Phase Single Phase
  • Price 10500.0 INR
  • Product Type Bag Filling Controller
  • Protection Level Other, Short Circuit & Overload Protection
  • Sensor Type Load Cell
  • Supply Voltage 230 V AC 10%, 50 Hz
  • Switch Type Tact Switch
  • Unit of Measure Unit/Units
  • Unit of Price Unit/Units
  • Usage & Applications Automatic Bag Filling Machines, Process Weighing
  • Weight Approx. 1.2 kg
  • Working Temperature 0C to 50C

Small volume, unique design, easy operation

Accepts input from 4-wire load cells

Digital Inputs: up to 4 

Digital calibration with or without weights


Outputs:

- Control Output: up to 6 relays / Transistor 

- Batch Over /Ready signal

- High precision 12/16-bit analog output

- RS232/RS485 Interface for Printing or Computer software


Fast, Moderate and Slow feeding 

Digital filtering by adjusting:

- Step width, Moving Average

Password for calibration, operation parameters

Automatic zeroing when power up

Zero tracking

Configurable timings for all operations


Specifications:

Operating voltage: 24 VDC or 115-230 VAC

Display: 7-Segment LED or Alphanumeric LCD 

Enclosure: Panel mount, General Purpose


The controller can be used in Master and Slave arrangement to improve speed Drum filling or Bagging.

Controller can be programmed to select predefined recipe by Digital inputs. One can wire selector switch on digital inputs.



Precision Meets Efficiency

The WI 2009 controller brings unmatched accuracy to bag filling operations, with 0.01% FS accuracy and dual set-point logic for coarse and fine feeding. Its fast response and reliable sensor integration streamline your production line, guaranteeing consistent results batch after batch.


User-Friendly Automation

Designed for effortless operation, the controller offers simple setup, auto calibration, and a bright, English-language display. The manual and auto reset options, along with batch counting features, make it ideal for diverse industrial applications requiring dependable and intuitive control.


Built for Industrial Demands

Constructed with a durable ABS plastic body and engineered for challenging environments, the WI 2009 operates efficiently within a wide temperature and humidity range. It provides IP20 protection, overload safeguards, and seamless panel mounting, ensuring longevity and consistent performance.

FAQs of Bag Filling Controller WI 2009:


Q: How does the dual set-point logic in the WI 2009 enhance bag filling accuracy?

A: The programmable dual set-point logic allows the controller to manage both coarse and fine feed stages automatically. This means it starts with a fast, bulk filling and transitions to a slower, precise fill near the target, reducing overfill and ensuring each bag meets specific weight requirements.

Q: What types of alarms and notifications does the WI 2009 provide?

A: The controller is equipped with alarms for overweight and underweight conditions, alerting users immediately through its display and relays. This ensures any inconsistencies in bag weight are recognized and addressed before product moves further down the line.

Q: When should the reset facility be used during operations?

A: The reset facility, available in both manual and automatic modes, should be used after each filling cycle or batch to clear previous data and prepare the system for the next operation. This helps maintain data accuracy and reliable batch counting.

Q: Where is the WI 2009 bag filling controller best suited for installation?

A: This controller is specifically designed for panel mounting, making it ideal for integration into automatic bag filling machines and process weighing setups in industrial environments, particularly in manufacturing and packaging plants.

Q: What is the process of data storage and retrieval in the WI 2009?

A: The device uses non-volatile memory to securely store count values and set parameters, ensuring that important operational data remains intact even during power interruptions. Data can be easily viewed on the LED display and managed via the panel interface.

Q: How does using the WI 2009 benefit industrial bag filling operations?

A: By offering high precision, fast response, alarm notifications, and robust construction, the WI 2009 minimizes waste, reduces downtime, and streamlines batch tracking. Its user-friendly features enhance productivity and reliability for manufacturers.

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