Batch Controller

We are offering the various kinds of Batch Controller for use in the various commercial and industrial applications. The controller calculates the number of items or the volume of things that are being processed at any given time. If these are solid objects, they work in the form of counters to calculate individual things, but when it comes to gas or liquid, these batches need to be counted by other means. The batch control products include analog and pulse input controllers for single stage applications and multi-stage batching. The offered Batch Controller is very efficient and made for performing various amount of work.

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Water Dispenser SMIT-1272

Price: 5000.0 INR /

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Product Details:

Application Process Parameter Indication
Connectivity Type MODBUS RS232/RS485
Delivery Time 4 Week
Dimension (L*W*H) 66 mm x 66 mm Millimeter (mm)
Display LED
Display Type LED
Input Pulse Input from Proximity/Water meter / Analog input
Main Domestic Market All India
Main Export Market(s) North America, South America, Eastern Europe, Western Europe, Africa, Middle East, Asia, Australia, Central America
Minimum Order Quantity 1
Output MODBUS RS232/RS485
Price 5000.0 INR
Product Type Digital Indicator
Unit of Measure Piece/Pieces
Usage & Applications Usage: Industrial Process Monitoring. Application: Display and indication of process parameters such as temperature, pressure, or flow.
Warranty 1 year
Weight 500 Grams (g)

Input: Pulse Input from Proximity / Water meter / Analog input (0-10 VDc / 4-20 mA)

Power Supply: 110-230 VAC / 24 VDC

Display: Dual 4-Digit, 0.34 7-Sgement Red LED

Key board: Four keys membrane like

Interface: MODBUS RS232/RS485

Parameter Setting: Through keypad

Enclosure: DIN standard Panel Mounting, Plastic, General Purpose

Dimension:

- Outer: 72 mm (W) x 72 mm (H) x (D) 110 mm

- Cut-out: 66 mm x 66 mm

Versatile Process Parameter Display

The SMIT-1272 serves as an essential tool in industrial settings, providing real-time indication of parameters like temperature, pressure, and flow. Its compatibility with both pulse and analog inputs ensures flexibility for various monitoring requirements, making it suitable for a wide range of process applications.

Reliability Meets Robust Design

Built with high-quality materials and a durable construction, the SMIT-1272 features a compact form factor without compromising functionality. Its bright LED display guarantees clear visibility, even in challenging industrial environments, enhancing operational reliability and safety.

Simple Integration with MODBUS Connectivity

Equipped with MODBUS RS232/RS485 connectivity, this water dispenser supports seamless integration into existing industrial networks. This allows users to monitor and control processes efficiently from remote locations, enabling effective data communication and streamlined workflow management.

FAQ's of Water Dispenser SMIT-1272:

Q: How is the Water Dispenser SMIT-1272 typically installed in an industrial process environment?

A: The SMIT-1272 is designed for straightforward installation in industrial panels or enclosures. Its compact dimensions (66 mm x 66 mm) make it easy to mount, and integration is simplified by MODBUS RS232/RS485 connectivity, allowing users to quickly connect it to existing process monitoring systems.

Q: What types of inputs can the SMIT-1272 accept for process parameter measurement?

A: The SMIT-1272 can receive pulse inputs from proximity sensors or water meters, as well as analog inputs. This diversity enables it to monitor and display various process parameters such as temperature, pressure, or flow, depending on the connected sensors.

Q: When should I use the SMIT-1272 for process parameter indication?

A: You should use the SMIT-1272 when continuous, real-time display and indication of process parameters like temperature, pressure, or flow is required. It is ideal for industrial applications that demand accurate monitoring and data collection to maintain process efficiency and safety.

Q: Where is the SMIT-1272 most beneficial in industrial operations?

A: The SMIT-1272 is most beneficial in areas where on-site monitoring of critical process parameters is essential. Commonly used by exporters, manufacturers, and suppliers in India, it aids in process optimization and ensures regulatory compliance by providing accurate, on-demand parameter readings.

Q: What are the main benefits of the LED display on this device?

A: The LED display offers high brightness and excellent clarity, ensuring process parameters are easily readable even in low-light or high-glare industrial environments. This feature supports quick decision-making and enhances overall process safety.

Q: How does MODBUS RS232/RS485 connectivity enhance the usability of the SMIT-1272?

A: MODBUS RS232/RS485 connectivity allows the SMIT-1272 to interface seamlessly with a broad range of industrial automation systems. This enables efficient data exchange, remote monitoring, and centralized control, improving process data management and operational efficiency.

Q: What warranty coverage does the SMIT-1272 offer, and who can benefit from this device?

A: The SMIT-1272 is covered by a 1-year warranty, ensuring reliability and peace of mind for users. Exporters, manufacturers, and suppliers benefit from its robust design, flexible input options, and efficient parameter display, making it a valuable addition to process monitoring setups.

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Remote Monitoring System

Price: 13500.0 INR /Unit

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Product Details:

Accuracy 1% F.S.
Application Industrial Equipment, Utility Monitoring
Connectivity Type RS-232, RS-485 / RS422
Current 0.5A max
Delivery Time 4 Week
Dimension (L*W*H) 250 mm x 180 mm x 100 mm
Display Digital LCD Display
Features Real-time monitoring, Data logging, Remote configuration, Alerts via SMS/Email
Frequency 50/60 Hz
IP Rating IP65
Input Multiple Sensor Inputs
Installation Type Wall Mounted
Main Domestic Market All India
Main Export Market(s) Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
Measuring Range Configurable
Minimum Order Quantity 1
Mounting Type Wall Mount
Operating Temperature -10C to +60C
Output Data Transmission (Ethernet/GSM/RS485)
Phase Single Phase
Price 13500.0 INR
Product Type Remote Monitoring System
Protection Level Other, Enclosure IP65
Sensor Type Supports analog & digital sensors
Supply Voltage 230V AC / 24V DC
Switch Type SPDT Relay Output (Optional)
Unit of Measure Piece/Pieces
Unit of Price Unit/Units
Usage & Applications Remote monitoring of parameters like temperature, pressure, energy, etc.
Warranty 1 year
Weight Approx. 1.5 kg
Working Temperature -10C to +60C

User Friendly Interface

Secure database

Authorized user can Login in Portal from anywhere in the Globe

Create Multiple users with different Roles and Rights

Create multiple sites, Machines

Associates Machines with Sites.

Generate reports

Export reports in Excel

Customize reports

Email and SMS notifications

Applications

Batching Plants

Reverse Mixture Plants

Plant monitoring

Level Monitoring system

Weighing Applications

Flow Industries

Process Industries

Advanced Connectivity and Protocol Options

Seamlessly connect this monitoring system using RS-232, RS-485, or Ethernet interfaces and benefit from versatile protocol support, including Modbus TCP/IP, Modbus RTU, and MQTT. This flexibility enables integration with various industrial automation and utility monitoring platforms, facilitating smooth data transfer and control.

Reliable Real-Time Data Logging and Alerting

Experience prompt response times of less than one second and secure onboard data retention for up to 30 days. The system gives real-time notifications through SMS, email, and a local buzzer, ensuring critical issues never go unnoticed, enhancing operational reliability.

Rugged Industrial Design with User-Friendly Display

The enclosure, crafted from durable ABS/polycarbonate and rated IP65, provides solid protection against dust and water. Its digital LCD display guarantees clear data visualization and simplifies local monitoring even under tough industrial conditions.

FAQ's of Remote Monitoring System:

Q: How does the Remote Monitoring System notify users about critical alarms?

A: The system delivers instant alerts via SMS, email, and a built-in local buzzer, ensuring users receive timely notifications wherever they are, thus minimizing response time to potential issues.

Q: What types of sensors can be integrated with this monitoring device?

A: This device supports both analog and digital sensors, making it versatile for monitoring various parameters such as temperature, pressure, and energy across diverse industrial applications.

Q: Where is the collected data stored, and how long is it retained?

A: All monitored data is stored onboard the device, with a storage capacity of up to 30 days, providing users with a month-long historical data record for analysis and reporting.

Q: When is a firmware update required, and what is the update process?

A: Firmware updates are needed to enhance features or ensure security. Updates can be performed remotely via Over-the-Air (OTA) functionality, simplifying maintenance and reducing downtime.

Q: What are the benefits of its IP65-rated ABS/polycarbonate enclosure?

A: The IP65-rated enclosure ensures the system is safeguarded against dust and water ingress, allowing reliable operation in harsh or moisture-prone environments.

Q: How can the system be installed, and what is its typical application?

A: The system is designed for easy wall mounting and is commonly utilized for remote monitoring in industrial equipment, utilities, and energy management applications.

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Batch Controller Unit For Mobile Application

Price: 60000.0 INR /Piece

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Product Details:

Delivery Time 4 Week
Diameter Cutout: 208 (W) x 116 (H) Millimeter (mm)
Dimension (L*W*H) 244 (W) x 160 (H) x 100 (D) Millimeter (mm)
Display LED
Display Type LED
Input Load cell Inputs: Four channels
Installation Type Panel Mount SS Enclosure
Main Domestic Market All India
Main Export Market(s) Asia, Australia, Western Europe, Middle East, Africa, Central America, North America, South America, Eastern Europe
Minimum Order Quantity 1
Mounting Type Panel Mount SS Enclosure
Price 60000.0 INR
Product Type Microcontroller based
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Warranty 1 year
Weight Less than 1 kg Kilograms (kg)

Batch Controller Unit For Mobile Application is featured forits micro controller based unit and programmable parameters. This applicationis ideally useful for mobile batch mixing purpose. It is used to managed the multiplenumber of components with the support of single loading cell. Batch ControllerUnit For Mobile Application is inserted with parameter as well as large datastorage capacity. It can easily set the alarm and timing system without anyproblem.

Small volume, unique design, easy operation

Accepts input from 4-wire load cells

Digital Inputs: up to 4

Digital calibration with or without weights

Outputs:

- Control Output: up to 6 relays / Transistor

- Batch Over /Ready signal

- High precision 12/16-bit analog output

- RS232/RS485 Interface for Printing or Computer software

Fast, Moderate and Slow feeding

Digital filtering by adjusting:

- Step width, Moving Average

Password for calibration, operation parameters

Automatic zeroing when power up

Zero tracking

Configurable timings for all operations

Specifications:

Operating voltage: 24 VDC or 115-230 VAC

Display: 7-Segment LED or Alphanumeric LCD

Enclosure: Panel mount, General Purpose

The controller can be used in Master and Slave arrangement to improve speed Drum filling or Bagging.

Controller can be programmed to select predefined recipe by Digital inputs. One can wire selector switch on digital inputs.

Advanced Panel Mount Batch Controller

This batch controller unit features a durable stainless steel panel mount enclosure, making it suitable for rigorous industrial environments. Its compact dimensions and light weight facilitate ease of installation, while the four-channel load cell inputs offer versatility for various batch measurement processes. The LED display ensures clear, real-time data visibility for operators, supporting efficient workflow.

User-Friendly Operation and Maintenance

The batch controller is designed for straightforward operation. Its LED display presents data clearly and the panel mount format streamlines both installation and access during maintenance. With full local manufacturer and supplier support in India, ongoing assistance is readily available, and a 1-year warranty adds peace of mind.

FAQs of Batch Controller Unit For Mobile Application:

Q: How do I install the Batch Controller Unit within a mobile application setup?

A: Installation is straightforwardmount the controller in a panel using the recommended 208 x 116 mm cutout. The stainless steel enclosure secures the device and protects it in mobile or industrial environments.

Q: What are the primary benefits of using this batch controller for mobile batching operations?

A: This batch controller provides accurate batch measurement via four load cell inputs, a clear LED display for immediate feedback, robust SS enclosure for durability, and is optimized for compact spaces, making it ideal for mobile applications.

Q: When should I consider using a four-channel load cell batch controller?

A: Such controllers are ideal when you require simultaneous measurement and data display from up to four different sources or scales within your batching process, enhancing precision and operational efficiency.

Q: Where can the Batch Controller Unit be effectively utilized?

A: Thanks to its panel mount SS enclosure and portable dimensions, it is suitable for industrial batching lines, mobile mixing stations, and export-oriented processing units, particularly where space and durability are key considerations.

Q: What is the typical process for setting up and configuring the controller?

A: After mounting the unit, connect the load cells to the four input channels, supply power, and use the LED interface to calibrate and configure the device according to your batching requirements.

Q: How does the LED display enhance usability for batch control?

A: The LED display allows operators to view weight data and batch status clearly and instantly, making real-time monitoring and adjustments convenient and reducing chances of error during operation.

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Batch Controller SMIT 1523

Price: 55000.0 INR /Piece

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Product Details:

Application Used for automatic batching, dosing, and filling in industries like chemical, food, and concrete plants.
Cable Type Shielded signal and power cables (for sensor and control connections).
Connectivity Type Serial RS-232/RS-485 for Printer/Computer. USB port for PEN Drive (Mass data storage). GSM Modem to connect with Cloud/Server.
Delivery Time 5 Week
Diameter 244 (W) x 160 (H) x 100 (D) Millimeter (mm)
Dimension (L*W*H) 244 (W) x 160 (H) x 100 (D) Millimeter (mm)
Display 7-Segment RED LED Display
Display Type 7-Segment RED LED Display
Features Digital batch control with preset, display, and relay output.
Input : Up to 24 digital inputs to read status & remote commands: Auto/Manual/Semi Auto Switch, Bucket Top/Bottom, Start, Stop Commands
Installation Type Panel mounting
Main Domestic Market All India
Main Export Market(s) Asia, Australia, South America, Middle East, Africa, Central America, North America, Eastern Europe, Western Europe
Material Plastic / polycarbonate enclosure
Minimum Order Quantity 1
Mounting Type Panel
Operating Temperature 0 C to 50 C Celsius (oC)
Output Relay or pulse output for controlling valves or pumps.
Price 55000.0 INR
Product Type Serial RS-232/RS-485 for Printer/Computer. USB port for PEN Drive (Mass data storage). GSM Modem to connect with Cloud/Server.
Sensor Type Flow or weight sensor (for batch or dosing control).
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Usage & Applications Used for automatic batching, dosing, and filling in industries like chemical, food, and concrete plants.
Warranty 1 year
Weight Less than 1 kg Kilograms (kg)
Working Temperature 0 C to 50 C Celsius (oC)

Onboard RTC

Operating Supply: 24VDC

Display:

- 128 x 64 Graphics LCD display with backlit

- 40 discrete LEDs for Process status indication

- 7-Segment RED LED Display, organized in 4-groups of 4-digits each to display weight of individual component (Aggregate/ Sand/ Water/ Cement)

Keyboard: 20 keys membrane Keypad

Load cell Inputs: Four channels

Excitation voltage: 5VDC

Pulse Inputs: For water feeding thro water meter

Field Programmable parameters: Set points/Offset of all component, Filter, Various timings for batching sequence

Control Outputs: Up to 24 relay outputs

- Control of Component Feeding Gate

- Discharge, Alarm, Mixer Gate On/Off

- Status: Batch Over, Batch Ready

Digital Inputs: Up to 24 digital inputs to read status & remote commands: Auto/Manual/Semi Auto Switch, Bucket Top/Bottom, Start, Stop Commands

Calibration: Offset & Span calibration through software using keypad

Reports: Batch wise online print, offline print, summary print, recipe print etc...

Interfaces Options:

- Serial RS-232/RS-485 for Printer/Computer

- USB port for PEN Drive (Mass data storage)

- GSM Modem to connect with Cloud/Server

Mechanical:

- Panel Mount SS Enclosure

Dimensions:

- Outer: 244 (W) x 160 (H) x 100 (D)

- Cutout: 208 (W) x 116 (H)

Cloud based Data Logger

Cloud based data logger provides you Online web based portal to view/Monitor field based controllers..Remote monitoring of Plants

Connectivity thro GSM modem of the field devices

Salient Features

User Friendly Interface

Secure database

Authorised user can Login in Portal from anywhere in the Globe

Create Multiple users with different Roles and Rights

Create multiple sites, Machines

Associates Machines with Sites.

Generate reports

Export reports in Excel

Customize reports

Email and SMS notifications

Applications

Batching Plants

Reverse Mixture Plants

Level Monitoring system

Weighing Applications

Flow Industries

Process Industries

Plant monitoring

Efficient and Flexible Batching Control

The SMIT 1523 Batch Controller offers reliable automation for batching, dosing, and filling processes. Designed for seamless integration, it works with flow or weight sensors and features multiple control options, including preset functions and digital relay outputs. Its flexible installation and advanced connectivity options ensure compatibility with printers, computers, and cloud systems, supporting modern industrial automation needs.

Robust Construction and User-Friendly Design

Constructed from lightweight yet sturdy plastic/polycarbonate materials, the controller is simple to mount on panels and weighs less than 1 kg. Its clear 7-segment red LED display provides excellent visibility in varied environments. Suitable for demanding industrial settings, it ensures dependable performance within an operating temperature range of 0C to 50C, backed by a 1-year warranty for peace of mind.

FAQ's of Batch Controller SMIT 1523:

Q: How can the SMIT 1523 Batch Controller be installed in existing industrial systems?

A: The SMIT 1523 is designed for easy panel mounting, making it straightforward to integrate into control panels of chemical, food, or concrete plants. Its compact size allows for installation without major modifications to existing setups.

Q: What types of sensors are compatible with this batch controller?

A: The controller is compatible with flow and weight sensors, which makes it suitable for batching or dosing control depending on your specific process requirements.

Q: When should I utilize the relay or pulse output features?

A: Relay and pulse outputs are typically used to control connected devices such as valves and pumps. These outputs are triggered based on batch presets or process parameters, ensuring precise control during automatic, manual, or semi-automatic operations.

Q: Where can the data from batch operations be stored or transferred?

A: Data from the batch processes can be stored via a USB port for pen drives or transmitted to external devices using serial RS-232/RS-485 connections. Additionally, the integrated GSM modem allows for cloud or server connectivity, enabling remote storage or monitoring.

Q: What is the process for connecting the controller to a computer or printer?

A: To connect the SMIT 1523 to a computer or printer, use the serial RS-232/RS-485 ports provided. These standard industrial interfaces ensure reliable communication and easy data exchange for reporting and documentation purposes.

Q: How does the controller benefit industries like chemical, food, and concrete plants?

A: By automating batching, dosing, and filling tasks, the controller improves process accuracy, reduces manual errors, enhances productivity, and streamlines reporting. Its versatility makes it valuable for continuous and batch production environments.

Q: Is any special cabling required for sensor and control connections?

A: Yes, shielded signal and power cables are recommended for sensor and control connections to prevent interference and ensure consistent, accurate measurements and reliable operation.

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Bag Filling Controller WI 2009

Price: 10500.0 INR /Unit

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Product Details:

Accuracy 0.01% of FS
Application Industrial Bag Filling & Weighing Automation
Connectivity Type Potential-free Digital Output
Current Approx. 0.5A
Dimension (L*W*H) 165 x 150 x 70 mm
Display 6-Digit Bright Red LED Display
Features Tare Facility, Auto Calibration, Batch Counting, High Speed, Easy Operation
Frequency 50 Hz
IP Rating IP20
Input Load Cell, Start & Stop Switch
Installation Type Panel Mounted
Main Domestic Market All India
Main Export Market(s) Western Europe, Australia, North America, Eastern Europe, Middle East, Africa, Central America, South America, Asia
Measuring Range Up to 99,999 kg
Minimum Order Quantity 1
Mounting Type Panel Mounting
Operating Temperature 0C to 50C
Output Relay (NO/NC), 220 V AC, 5A
Phase Single Phase
Price 10500.0 INR
Product Type Bag Filling Controller
Protection Level Other
Sensor Type Load Cell
Supply Voltage 230 V AC 10%, 50 Hz
Switch Type Tact Switch
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Automatic Bag Filling Machines, Process Weighing
Weight Approx. 1.2 kg
Working Temperature 0C to 50C

Small volume, unique design, easy operation

Accepts input from 4-wire load cells

Digital Inputs: up to 4

Digital calibration with or without weights

Outputs:

- Control Output: up to 6 relays / Transistor

- Batch Over /Ready signal

- High precision 12/16-bit analog output

- RS232/RS485 Interface for Printing or Computer software

Fast, Moderate and Slow feeding

Digital filtering by adjusting:

- Step width, Moving Average

Password for calibration, operation parameters

Automatic zeroing when power up

Zero tracking

Configurable timings for all operations

Specifications:

Operating voltage: 24 VDC or 115-230 VAC

Display: 7-Segment LED or Alphanumeric LCD

Enclosure: Panel mount, General Purpose

The controller can be used in Master and Slave arrangement to improve speed Drum filling or Bagging.

Controller can be programmed to select predefined recipe by Digital inputs. One can wire selector switch on digital inputs.

Precision Meets Efficiency

The WI 2009 controller brings unmatched accuracy to bag filling operations, with 0.01% FS accuracy and dual set-point logic for coarse and fine feeding. Its fast response and reliable sensor integration streamline your production line, guaranteeing consistent results batch after batch.

User-Friendly Automation

Designed for effortless operation, the controller offers simple setup, auto calibration, and a bright, English-language display. The manual and auto reset options, along with batch counting features, make it ideal for diverse industrial applications requiring dependable and intuitive control.

Built for Industrial Demands

Constructed with a durable ABS plastic body and engineered for challenging environments, the WI 2009 operates efficiently within a wide temperature and humidity range. It provides IP20 protection, overload safeguards, and seamless panel mounting, ensuring longevity and consistent performance.

FAQs of Bag Filling Controller WI 2009:

Q: How does the dual set-point logic in the WI 2009 enhance bag filling accuracy?

A: The programmable dual set-point logic allows the controller to manage both coarse and fine feed stages automatically. This means it starts with a fast, bulk filling and transitions to a slower, precise fill near the target, reducing overfill and ensuring each bag meets specific weight requirements.

Q: What types of alarms and notifications does the WI 2009 provide?

A: The controller is equipped with alarms for overweight and underweight conditions, alerting users immediately through its display and relays. This ensures any inconsistencies in bag weight are recognized and addressed before product moves further down the line.

Q: When should the reset facility be used during operations?

A: The reset facility, available in both manual and automatic modes, should be used after each filling cycle or batch to clear previous data and prepare the system for the next operation. This helps maintain data accuracy and reliable batch counting.

Q: Where is the WI 2009 bag filling controller best suited for installation?

A: This controller is specifically designed for panel mounting, making it ideal for integration into automatic bag filling machines and process weighing setups in industrial environments, particularly in manufacturing and packaging plants.

Q: What is the process of data storage and retrieval in the WI 2009?

A: The device uses non-volatile memory to securely store count values and set parameters, ensuring that important operational data remains intact even during power interruptions. Data can be easily viewed on the LED display and managed via the panel interface.

Q: How does using the WI 2009 benefit industrial bag filling operations?

A: By offering high precision, fast response, alarm notifications, and robust construction, the WI 2009 minimizes waste, reduces downtime, and streamlines batch tracking. Its user-friendly features enhance productivity and reliability for manufacturers.

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