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Tension Controller

Name: Tension Controller
Brand: SAMYAK INSTRUMENTATION PVT LTD
Price: 12000 INR
Availability: InStock

Price 12000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Tension Controller Specification

IP Rating
IP20

Usage & Applications
Industrial tension control for web, wire, film, textile processing

Mounting Type
Panel Mount

Connectivity Type
Terminal Block, RS485

Display
Digital LED/LCD

Sensor Type
Load Cell

Current
Max. 2A

Features
Auto and manual mode, fast response, set-point memory, overload protection

Frequency
Megahertz (MHZ)

Switch Type
Push Button, Rotary Knob

Measuring Range
0~100% (adjustable)

Phase
Single Phase

Protection Level
IP20

Installation Type
Panel Mounting

Output
Relay, 4-20mA Analog, RS485

Product Type
Tension Controller

Operating Temperature
-10C to 50C

Working Temperature
0C to 45C

Input
AC 220V / 110V, 50/60Hz

Application
Industrial

Supply Voltage
220V AC 10%

Accuracy
0.5%

Dimension (L*W*H)
96mm x 48mm x 90mm

Weight
Approx. 400g

Sampling Rate
500 samples/sec

Control Mode
Automatic / Manual

Material
ABS body, flame retardant

Response Time
<10 ms

Alarm Function
Over-tension and sensor error indication

Environment Humidity
10% to 90% RH (non-condensing)

Power Consumption
Less than 15W

Panel Cut-out Size
91mm x 45mm

Data Interface
RS485 MODBUS

Tension Controller Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
4-5 Days

Main Export Market(s)
Western Europe, Middle East, Africa, Central America, South America, Australia, Asia, Eastern Europe, North America

Main Domestic Market
All India

About Tension Controller

Input: Load cell (Up to Two in parallel)

Excitation: 10 VDC

Control Output: Analog 0 to 5VDC

Operating voltage: 24VDC +/-10%

Display: 4-digit 7-segment, 0.56 inch red LED

Keyboard: 4-keys

Digital Input: Auto/Stop mode enable from Front

Enclosure: Panel mount, General purpose, Metallic

Dimension: Bazel: 96 x 96 x 100 mm (D)

Cut-out: 92 x 92 mm

FUNCTIONAL DESCRIPTION:

This unit will provide excitation to Loadcell. It will support up to two load cells.

Unit accepts analog input signal from load cells.

Based on Loadcell input, current value of tension will be displayed.

User will be able to set desired value of tension as set point. Control parameter: P, I & D will be settable.

In auto mode, unit will generate control output: 0 to 5VDC using PID algorithm.

This output can be used to control tension using breaking system.

Visual indication of control value will be available on front plate.

When Stop is pressed, control output will be set to Zero.

User will be able to set desired value of control output.

Versatile Control Modes

Transition seamlessly between automatic and manual control to suit different operational needs. The controller's precise feedback from load cell sensors ensures constant tension regulation, supported by quick response times. This dual-mode functionality enables flexibility for a range of industrial processing applications such as web handling, wire manufacturing, and film production.

Reliable Safety and Alarming

Integrated with advanced alarm functions, the device promptly alerts users to over-tension conditions and sensor errors. Set-point memory and overload protection prevent operational mishaps, ensuring the safety of machinery and materials. Its flame-retardant ABS enclosure and IP20 protection make it suitable for demanding industrial settings while promoting operational reliability.

Streamlined Installation and Connectivity

Designed for panel mounting with a standard 91mm x 45mm cut-out, installation is straightforward. Connectivity is enhanced through terminal blocks and RS485 MODBUS data interface, accommodating various industrial control systems. Digital LED/LCD display provides clear real-time readouts, while rotary knob and push button controls guarantee effortless adjustments and operation.

FAQ's of Tension Controller:

Q: How does the automatic and manual control mode benefit my industrial tension applications?

A: Automatic mode ensures real-time, precise tension adjustments based on load cell feedback, reducing operator workload and material waste. Manual mode provides flexibility for specialized process needs or during system setup and maintenance.

Q: What safety features does the tension controller include?

A: The controller features alarm functions for over-tension and sensor errors, set-point memory to save preferred tension levels, and overload protection to safeguard your equipment and materials against damage.

Q: Where can I install this tension controller, and what are its mounting requirements?

A: This device is designed for panel mounting with a cut-out size of 91mm x 45mm. Its compact dimensions (96mm x 48mm x 90mm) and lightweight build (approx. 400g) make it suitable for most industrial control panels.

Q: When should I use the RS485 MODBUS interface?

A: Utilize the RS485 MODBUS interface for remote monitoring, integration with centralized automation systems, or when real-time data is required for process optimization in a networked industrial environment.

Q: What is the process for switching between automatic and manual modes?

A: Switching modes is simple using the front-panel push button or rotary knob. The digital display indicates the current mode, allowing operators to transition seamlessly between settings during operation or process changes.

Q: How does the controller maintain high accuracy and reliability?

A: With a sampling rate of 500 samples/sec and an accuracy of 0.5%, the controller quickly responds to tension changes. Its digital filtering, fast response time (<10 ms), and robust load cell input ensure stable and accurate performance, even in dynamic industrial settings.

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